China 5hp 4kw motor input small gearbox WPA WPS WPO WPX40 50 60 70 80 100 iron case worm gear reducer small worm gearbox

Relevant Industries: Manufacturing Plant, Equipment Restore Shops, Meals & Beverage Manufacturing unit, Farms, Retail, Printing Outlets, Construction works , Energy & Mining, Other, Equipment
Gearing Arrangement: Worm
Output Torque: 19N.m-2500N.m
Input Pace: 1000rpm-3000rpm
Output Pace: 25rpm-300rpm
Item title: Worm Gearbox Reducer
Model Variety: WP40-250
Materials of Housing: Csting Iron
Equipment Substance: Copper worm equipment
Output Type: Flange/Hollow/Shaft Output
Ratio: 1015202530405060
Origin: mainland China
Structure form:: coaxial sort
Output torque: 19N.m-2500N.m
Packing: Carton &Wooden Box
Certification: CCC, Mining

WPA WPS WPO WPX WPDA WPDS WPOD WPDX WPKA WPKS WPWA WPWDX WPWK WPWDS WPDZ WORM Gear REDUCER GEARBOX Gear MOTORWP design 40~250 reducer product is made of cast iron forged in aluminum mould. The shape is stunning and powerful, and can be employed through multi-directional Settings.WP series reducer, Chain pulley wheel 5×160 worm is manufactured of 45 # substantial quality steel by heat treatment method, and worm wheel is cast with tin bronze. It has excellent use resistance, particularly in bearing capability. It is primarily appropriate for deceleration transmission of numerous mechanical tools these kinds of as plastics, metallurgy, beverage, mine, lifting and transportation, chemical construction and so on.
WPA Worm Reducer GearboxWPO Worm Reducer GearboxWPDA Worm Reducer Gearbox WPDO Worm Reducer GearboxWPX Worm Reducer GearboxWPS Worm Reducer Gearbox

Pace Ratioone/ten1/151/twentyone/251/301/forty1/fifty1/sixty
Efficiency77~90%76~88%75~84%72~82%68~eighty two%64~75%62~seventy two%60~71%
There are a lot of kinds of WP series reducer gearboxes, the kinds shown over are the most. If you want to know much more information about other models, you should make contact with us. WP Collection WORM Equipment Speed REDUCERwp collection composition drawing
HIGH High quality OUTPUT SHAFTNew standard axle, multi-precision machining, by means of arduous dynamic and static balance examination, to make sure reduced sound and smooth procedure of reducer.
PRECISION BEVEL Gear20CrMn Ti materials – lower carbon alloy steelImported equipment grinding equipment processing, large hardness, stable overall performance.Vacuum CZPT carburizing heat treatment, carburizing layer uniform.
High Good quality SHELL Substance20CrMn Ti material – low carbon alloy steelImported equipment grinding machine processing, higher hardness, secure performance.Vacuum CZPT carburizing heat treatment, carburizing layer uniform.
Mounting Dimension WP Collection WORM Equipment Pace REDUCER MOUNTING Proportions OUTPUT SHAFT Dimensions AND OVERVIEW Proportions
True analysis from consumers~Thank you for your have confidence in and support. We will proceed to give you with the best goods and solutions.In the potential, we sincerely seem CZPT to cooperating with you~ Firm profile HangZhou YINXIN ELECTROMECHANICAL Products Provide STATIONOur organization is found in the metropolis of HangZhou, Motorbike elements chain sprocket package for model LF110428H 102L 14T 36T ZheJiang Province of China. We take care of the products of electrical power transmission, our strains mostly include sequence goods in speed reducers, gearboxes , associated electricial motors and other power transmission equipment. Based on the adaptable capabilities, our merchandise can be used in a lot of fields: machines of squander h2o treatment method, dredgers, chemical industry, cranes, metal working mills, conveyors, paper business, cement industry, cableways and so on.With the outstanding quality and sensible cost , our items take pleasure in a great status from customers and the peers all over the planet. In addition, the R&D expense are each year rising for the function of better meeting the new demands of our consumers and adapting the new tendency of the market.Depending on the rules of truthfully running and mutual gain, We sincerely appear CZPT to cooperating with you.
Application location WP series worm equipment speed reducer It is primarily appropriate for deceleration transmission of different mechanical products such as plastics, metallurgy, beverage, mine, CZPT 1045 motorcycle sprockets kitsparts for motorbike shinerayd70 motorbike chain and sprocket lifting and transportation, chemical design and so on.
Packing & Supply PACKING AND TRANSPORTIONPackaging: In order to make sure the integrity of product physical appearance, we will select cartons, wood pallets and picket pallets in accordance to buyer requirements.Supply time: Each reducer is manufactured and analyzed in accordance with rigorous and fixed processes to make sure that the top quality is proper just before leaving the manufacturing unit and supply on time.Transportation mode: We will select the most ideal mode of transportation for our clients in accordance to the weight and size of the items. We can also select the manner of transportation in accordance to the wants of our buyers.
Acquiring and following-income provider: Soon after receiving the merchandise, make sure you check out whether they are in great condition. We will offer consumers with ideal right after-revenue service.
FAQ Q1: Are you a buying and selling business or a company ?A: We are a company in ZheJiang Province, China. Our company owns the potential of producing, processing, planning and R&D. We welcome your check out.Q2: How we pick designs and technical specs?A: According to the specific specifics of the requires from the part of enquiry, we will recommend the products’ types CZPT synthesizing the variables of area of products usage, energy, torque arm and ratio…Q3: How is your price? Can you provide any price reduction?A: Our prices are always competitive. If the buyer can place a large buy, we surely will allow discount.Q4: How extended need to I wait for the suggestions right after I send out the enquiry?A4: We will reply as before long as feasible, twelve hours at most.Q5: What is your product guarantee period?A: We have the certifications of ISO9001,CE, SGS.Q6: What industries are your gearboxes being utilised?A: Our gearboxes are extensively utilized to metallurgical products, mining tools, automation products, Coupling Maker LB3 Highly flexible tyre coupling Natural rubber 45# shaft hubs electrical power transmission motor pump link foodstuff equipment, packaging tools, tobacco equipment and so on.

worm reducer

What is a worm gear reducer gearbox?

A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Hollow shaft worm gear reducer gearbox

The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm reducer

Self-locking function

One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm reducer

Size of worm gear reducer gearbox

Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China 5hp 4kw motor input small gearbox WPA WPS WPO WPX40 50 60 70 80 100 iron case worm gear reducer     small worm gearboxChina 5hp 4kw motor input small gearbox WPA WPS WPO WPX40 50 60 70 80 100 iron case worm gear reducer     small worm gearbox
editor by CX 2023-04-22